In-Line Process Viscometer
The online process viscometer measures the viscosity of dry strength agents in real time during the paper production process. It can automatically record viscosity parameters for traceability.
Description
Shandong Aipuxin Automation Instrument Co., Ltd. is one of leading manufacturers and suppliers of in-line process viscometer in China, also supports customized service with low price. Please rest assured to wholesale cheap in-line process viscometer in stock here from our factory.
Product Application
The role of dry strength agents in the papermaking industry
Online process viscometers enable real-time monitoring of viscosity throughout the entire production process. Viscosity testing of dry strength agents is crucial for production quality control. Dry strength agents with high viscosity are unevenly mixed and prone to gelling, while dry strength agents with low viscosity have insufficient molecular weight and poor reinforcing effect. The device has a high accuracy of 1%, can withstand up to 150℃-350℃, has a split design, is convenient for data reading, and is not affected by vibration.
The viscosity of the dry strength agent in this working condition is 30000CP at about 100°C. An online process viscometer is installed on the side of the reaction tank. Using 4-20mA+RS485 output, parameters such as temperature and viscosity can be adjusted according to the process to achieve automatic control. Using an online process viscometer, you can produce dry strength agents with the ideal viscosity.
The In-Line Process Viscometer Installing testing
The viscosity test of dry strength agent is extremely important for quality control in its production. The In-Line Process Viscometer
has high precision, high temperature resistance, and split design for easy data viewing. The viscosity of the dry strength agent is 30000CP, the temperature is about 100℃, and it is installed in a relatively stable side position of the reactor. According to actual needs, the 4-20mA+RS485 output method is selected to adjust the temperature, viscosity and other parameters of the product to achieve automatic control, so as to obtain a dry strength agent product with ideal viscosity.
Accurate data and good stability
Under the guidance of the technical staff, a paperless recorder was installed on site, and the data was stable after a period of observation. When monitoring the viscosity online, the operator can observe the state and progress of the reaction in seconds through the DCS window. The viscometer probe is inserted into the reactor to contact the real-time material, and the viscosity changes over time through torsional vibration, which is converted into a 4-20ma signal, given to the DCS, and the viscosity-temperature curve is recorded.
| Product parameters | |
| Product model | APX401 |
| measuring medium | Dry strength agent, wet strength agent, tapioca flour |
| Viscosity range | 0-100000mpa.s |
| Precision | ±1%(Read numerical value) |
| Type | Split |
| Split cables | 10 meters, four-core shielded wire |
| Housing Material | stainless steel |
| Temperature accuracy | 0.3% |
| Sensor Pressure Range | <25Mpa |
| Sensor temperature range | <350℃ |
| Signal response time | 2s |
| Material | 316 stainless steel (standard), 2507, 2205 duplex stainless steel, Hastelloy, titanium, zirconium, tetrafluoro; |
| Ingress protection | IP66 |
| Power supply | DC24V |
| Output | 4-20ma, Modbus-RTU protocol 485 interface; Four-wire system; Viscosity and temperature |
| Explosion-proof signs | II 2G Ex db IIC T6 Gb II 1G/2G Ex ia IIC T6 Ga II 2G Ex tb IIIC T80°C Db |
| Demarcate | Standard sample solution |
| Connection | DN50 flange, G1.5 inch thread,Customizable |
| Viscosity unit | Cp,mPa.s,Pa.s,cP,P |
| Sensor length | 230mm, customizable |
| temperature compensation | support |
Introduction of Online Vibration Viscometer
An online vibration viscometer is an instrument used to measure the viscosity of liquids. Its working principle is to use the micro-vibration generated by the vibration system to measure the resistance of the liquid. In actual engineering and industrial production, it is often necessary to detect the viscosity of the fluid online to ensure the process operating environment and product quality, thereby improving production efficiency. By measuring the viscosity of the liquid in the online process, the data of the rheological behavior of the liquid can be obtained, which has important guiding value for predicting the process control of the product process, the conveyability and the operability of the product during use.
maintenance-free
Split design
High accuracy
Product advantages
Production process
SMT surface mount machine
Equipped with SMT surface mount machine, it can improve production efficiency at high speed and customize circuit boards.
Data curve plot
Real time detection of material viscosity changes during the production process using a recorder,Data can be saved and printed.
static detection
Test the viscosity values of materials with different viscosity ranges in a static state.
High temperature simulation
Simulating the viscosity changes of materials during real-time agitation in high-temperature nvironments.
We are always at your service when you need
Shandong Aipuxin Automation Instrument Co., Ltd. was established in 2012. It is a company specializing in the research and development, design and production of intelligent automation sensor products.
The company has advanced production and testing equipment, focuses on technological innovation, has a scientific research team led by scientific and technological personnel, and continuously promotes product upgrades. It mainly serves domestic and foreign dealers and end users. The service advantage lies in providing a complete after-sales service system. The company attaches importance to product details and quality control to ensure the stability and durability of the product.
Factory area
years experience
Professional equipment
Technical staff
FAQ
Q: What are the application areas of online vibration viscometer?
A: Online viscometer can be used in petroleum, refining, polyurethane resin, hot melt adhesive, extruder, papermaking, shipbuilding, food, paint, silicone, polymer materials and other industries. Real-time monitoring of liquid viscosity.
FAQ
Q: How to install and use the online vibration viscometer?
A: The online vibration viscosity meter produced by our company adopts a split design. The sensor and the display head are connected by a 10-meter cable. The sensor probe is inserted into the pipeline or reaction tank, and the installation method can be selected as thread or flange. The head part can be fixedly installed in a place where it is easy to see. It is easy to operate. You only need to set the parameters to monitor the viscosity and temperature of various liquids in real time.
FAQ
Q: What is the accuracy of online vibration viscometer?
A:The online vibration viscosity meter is a real-time online viscosity meter that can detect the change in liquid viscosity at different temperatures in real time. Its measurement accuracy can reach 0.5%, repeatability can reach 0.3%, and temperature accuracy can reach 0.2%. The measurement data is stable.
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